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Profile Flocking

 


Continuous Profile Flocking



Roughening machine

Mechanical roughening improves adhesive strength. The abrasion brushes can be continuously moved and swiveled horizontally and vertically with servo motors, thus matching the profile geometry optimally.



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Adhesive application

The adhesive is applied to the profile with rolls, brushes or micronozzles. Depending on the method, different application systems are available.


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P/F 800-L profile flocking machine

The P/F 800-L flocking machine for purely electrostatic profile flocking is primarily suited for the dense flocking of outer geometeries.

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P/F – E/P profile flocking machine

With air-supported flocking, the P/F – E/P flocking machine achieves a better penetration and thus a sufficiently dense flocking in recesses and undercuts.


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Pre-Cleaning

During pre-cleaning, excessive flock material is vacuumed off, minimizing the flock carry-over into the dryer.

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Flock collection and dosing facility

Usually in an automatic profile flocking line, the flocking machines and the pre-cleaning are continuously vacuumed off after flocking and thus the surplus flock extracted is returned to the flocking circuit.


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THL-IR-18,0 G drying channel

Hot air in combination with an IR heating section at the dryer entrance guarantees fast heating up of the profile surface. Gas or electric energy can be applied as heating media.

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Cooling channel

During transfer through the cooling section, the cooling solidifies the adhesive so that the flocked surface is not damaged in the subsequent final cleaning.

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Final cleaning device

After transfer through the dryer, all sides of the flocked profile are simultaneously brushed and vacuumed off to remove attached flock and other particles during final cleaning.


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Corner Reflocking / Prototype Flocking


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Mini flocking unit

Universal units for manual flocking are used in hobby and model construction, in laboratories or in prototype construction.

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HEK 100 hand flocking unit

Industrial hand flocking unit for the manual flocking of surfaces and flat molded parts.

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EPF electrostatic-pneumatic hand flocking unit

Three-dimensional products, hollow bodies and deep recesses form a Faraday cage. The interiors of these objects can only be flocked with the electrostatic-pneumatic method.

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Dryer


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TRUS 160/KT cabinet dryer

This standard cabinet dryer is suitable for a variety of uses. Besides drying textiles, molded parts or other material blanks can be dried.


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Bonded Coating Application


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Gliding Lacquer Application Facility

Gliding lacquer is applied in a similar way as the adhesive, either using automated micro spraying systems or brushes. Depending on the profile shape, an appropriate number of application units is designed.

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